Brief Description
An AC variable-frequency motor drive VFD control drilling rig
“K” type front open, vertical self elevating mast without A-frame. Include totally seven sections, which interconnected by dual pins. The mast legs are fixed to the bottom layer of the substructure. The mast clearance is 43m, suitable for top drive installation.
Folded hexagon vertical self elevating substructure. Two small hydraulic winches installed in the upper layer of the substructure and slings are used to elevate the substructure to the working height. Drill floor height is 7.5m, clearance from ground to rotary beam is6.3m. (Box on box type substructure is option)
The drawworks is designed to be an integral with all parts on one skid, single shaft, and gear box drive. An AC variable frequency motor (600V, 1100kW) with high speed, wide frequency and high torque is used to drive the drawworks. The main drum is lebus grooved. The main brake is hydraulic disc brake; the auxiliary brake adopts the motor regenerating power consumption system with braking resistor sets. A 37kW VFD motor driven auto driller is installed at one end of the drawworks main drum shaft to realize the auto drilling and drawworks emergency operation.
The rotary table is driven by an independent chain box unit. A 600V, 600kW AC variable frequency motor is used to drive the unit to realize the rotary table stepless speed regulation within 0-240rpm.
The mud pump is driven by pulley and belt. An AC variable frequency motor is used to drive the unit to realize the mud pump stepless speed regulation within 0-120SPM.
The rig power system includes three CAT3512A, 1457KVA, 600V, 50Hz main diesel engine generator sets and one auxiliary generator set.
The VFD electrical control system consists of Power Control Unit (GEN Cubicle), Transmission Control Unit (VFD Cubicle), Driller's console, PLC System, Lighting control, Motor Control Center (MCC) etc..
Basic Parameters
Rig model
ZJ40DB/2250
Lines strung
10(5×6)
Nominal drilling depth
13,000ft (4-1/2" DP)
Diameter of wire line
1-1/4"(Ф32mm)
Max .hook load
2,250kN
Rotary table opening
27-1/2"(Ф698.5mm)
Power transmission mode
AC-DC-AC digital variable frequency
RT driven by
AC variable frequency motor, 1+1R
Drawwoks rated power
1,000hp
Mud pump power
1,300hp
Drawworks driven by
AC variable frequency motor
Mud pump driven by
AC variable frequency motor
Mast type
Front open “K” type
Vertical self elevating
Mud pump no.
2
Mast clearance
141ft
Diesel engine generator sets model
3×CAT3512DITA,
as req.
Substructure type
Hexagon vertical self elevating
Rated power
3×1020kW, as req.
Drill floor height
25ft
Stand by engine generator
1×CAT C15, as req.
Substructure clearance
21ft
Rated power
1×292kW
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